Screenprinting: Difference between revisions

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[[Category:Electronics Tools]]
[[File:Screen Printing Frame.jpg|thumb]]
[[Category:Soldering]]
This is an experimental design for reusable screenprinting screens. The basic idea is that a [https://a360.co/3UtvIYt scoop coater] is used to cover stainless steel screen with acrylic paint, which is used as a resist. A [[:Category:Laser Engravers|laser engraver]] is then used to remove the resist where necessary. After printing, the scoop coater is again used to fill the areas where resist was removed.
[[File:PXL 20240509 135210685.jpg|thumb]]
 
This is an experimental design for reusable screenprinting screens. The basic idea is that a scoop coater is used to cover stainless steel screen with acrylic paint, which is used as a resist. A laser engraver is then used to remove the resist where necessary. After printing, the scoop coater is again used to fill the areas where resist was removed.


{{#widget:FusionViewer|fusionLink=https://carleton40.autodesk360.com/shares/public/SH30dd5QT870c25f12fcb35e89e7e0040312}}
{{#widget:FusionViewer|fusionLink=https://carleton40.autodesk360.com/shares/public/SH30dd5QT870c25f12fcb35e89e7e0040312}}
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==== Bill of Materials: ====
==== Bill of Materials: ====


* Stainless Steel Mesh  
* [https://www.amazon.com/dp/B09KRS5F7T Stainless Steel Mesh]
* 2020 Aluminum Extrusion
* [https://www.amazon.com/gp/product/B08KQCHTZL 2020 Aluminum Extrusion]
* [https://www.amazon.com/gp/product/B0B77YLLT5 Silicone Squeegee]
* Acrylic Paint (any)
* [https://www.amazon.com/gp/product/B001038NLY Screen Printing Ink]


=== Safe Operating Procedure: ===
=== Safe Operating Procedure: ===
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* Ensure that the screen has been properly coated and dried.  
* Ensure that the screen has been properly coated and dried.  
* Check that there is no tearing of the screen near the edges.  
* Check that there is no tearing of the screen near the edges.  
* Engrave your image onto the screen using [100% speed, 100% power] with a [[Universal PLS6.75|PLS6.75 laser engraver]].
* Images should be rasterized to 1/2 the density of the screen material; if using a 120 mesh screen, rasterize the image to 60dpi. If using the 300 mesh, rasterize to 150 dpi. Note: 120 mesh is recommended for fabric screen printing.


==== While using: ====
==== While using: ====


* Place the workpiece into the fixture, or if the workpiece is too large, place it near the front opening of the hood.
* Print quickly, to prevent ink from drying in the screen.  
* Place the soldering pen holder near the opening as well, to capture any fumes released when not in use.
* Pre-coat the screen with ink, before laying it on the substrate material.  
* When soldering, keep the pen and work close enough to the hood that fumes are adequately captured.


==== After using: ====
==== After using: ====


* Clean any debris or waste from the inside of the hood.
* Wipe excess ink from inside of screen.
* Unplug and store the hood and power supply together.
* Wash remaining paint in appropriate sink.  
* Hang to dry, and let managers know that the screen is ready to be recoated.
[[Category:Printmaking]]
[[Category:Tools]]
[[Category:Textiles]]

Latest revision as of 19:49, 7 March 2025

This is an experimental design for reusable screenprinting screens. The basic idea is that a scoop coater is used to cover stainless steel screen with acrylic paint, which is used as a resist. A laser engraver is then used to remove the resist where necessary. After printing, the scoop coater is again used to fill the areas where resist was removed.

Bill of Materials:

Safe Operating Procedure:

Before using:

  • Ensure that the screen has been properly coated and dried.
  • Check that there is no tearing of the screen near the edges.
  • Engrave your image onto the screen using [100% speed, 100% power] with a PLS6.75 laser engraver.
  • Images should be rasterized to 1/2 the density of the screen material; if using a 120 mesh screen, rasterize the image to 60dpi. If using the 300 mesh, rasterize to 150 dpi. Note: 120 mesh is recommended for fabric screen printing.

While using:

  • Print quickly, to prevent ink from drying in the screen.
  • Pre-coat the screen with ink, before laying it on the substrate material.

After using:

  • Wipe excess ink from inside of screen.
  • Wash remaining paint in appropriate sink.
  • Hang to dry, and let managers know that the screen is ready to be recoated.